Concept service page by Heard & Built for Jim Kaloutas. This is not the live site. Back to the notes

Industrial flooring installed while your plant keeps running

Epoxy, urethane and polished concrete floors for pharma, food and beverage, and aerospace facilities across New England. Certified installers, moisture testing before anything goes down, and schedules built around your shifts.

Floor systems

The right system for the room, not the one we have on the truck

A washdown bay, a cleanroom corridor and a forklift aisle need different floors. We spec each area, test the slab for moisture, and install what will still be there in ten years.

Epoxy and urethane coatings

Seamless, chemical-resistant floors for production, warehousing and packaging. Thin-mil to heavy-duty mortar, with slip-resistant finishes where you need them.

Polished concrete

Hardened, densified and polished slabs for high-traffic warehouses and showrooms. Lower maintenance than coatings where the use suits it.

Antimicrobial floors

Washdown-rated systems for food, beverage and life sciences spaces where sanitation drives the spec.

ESD and antistatic floors

Static-dissipative coatings for electronics, aerospace and defense manufacturing.

Concrete prep and repair

Shot blasting, grinding, crack and spall repair, and expansion or control joint replacement before any new floor goes down.

Moisture mitigation

Slab testing and vapor barriers so a new floor does not fail from underneath. We test before we quote.

Certified installers

Our crews hold manufacturer certifications for the systems we install, so the warranty holds.

  • Dur-A-Flex
  • Protective Industrial Polymers
  • Sikafloor
  • FloRock
  • RetroPlate polished concrete
  • Koester moisture mitigation

Millions of square feet installed across New England since the 1990s.

Exact figure to confirm: the live site states both 3 million and 10 million. One number, used everywhere.

Industries

Floors that pass the inspection you are worried about

Pharma and life sciences

cGMP production and packaging spaces, corridors and warehouses. Low-odor systems, phased installs, documentation your quality team can file.

Food and beverage

Breweries, dairies, bakeries and processors. Urethane cement and antimicrobial systems that take hot washdown and thermal shock.

Aerospace and defense

Hangars, machine shops and assembly floors with ESD requirements, badge-in access and strict safety programs.

How a flooring project runs

No work stoppage, in practice

Walk and test

We walk the area with your facilities lead, map the traffic and chemicals, and test the slab for moisture before we quote.

Spec and schedule

One written spec per area, with cure times and a schedule that fits your shifts, shutdowns or weekends.

Prep and install

Containment and dust control where the work meets production. Certified crews, manufacturer systems, photos as we go.

Turn over and maintain

Walkthrough, warranty paperwork and a maintenance plan. We come back on a schedule if you want us to.

Questions facility managers ask

Before you call

How long is the floor out of service?

It depends on the system. Many epoxy and urethane floors can take foot traffic the next day and forklift traffic within two to three days. Fast-cure systems and phased installs cut that further. We put the exact cure times in the spec.

Can you work while we are in production?

Yes. We phase by area, contain dust and odor, and schedule around shifts. That is the "no work stoppage" promise, and it is how most of our plant work gets done.

What about moisture in the slab?

Moisture is the most common reason new floors fail. We test every slab first and spec a mitigation layer when the numbers call for it.

Do you do the concrete repair too?

Yes. Grinding, shot blasting, crack and joint repair are part of the same crew and the same quote.

Will the warranty hold?

Our installers are certified by the manufacturers of the systems we install, which is what the material warranties require.

Service area

Crews dispatch from eight offices, so travel does not drive the price.

  • North Andover and the North Shore
  • Worcester and central Massachusetts
  • Stoughton and the South Shore
  • Providence and Rhode Island
  • Newington, Portsmouth and the NH Seacoast
  • Hartford and Connecticut
  • Portland and southern Maine

Find your nearest office →

"I have worked with Kaloutas for 6 years now. The repeat business they see is a result of their competence, attention to detail, understanding towards a project's specific needs, accommodating approach and timeliness in execution and response."

Jeff Cameron, Senior Project Manager, J. Calnan & Associates

Get a flooring estimate

Tell us the area, the use and when it has to be back in service. A flooring project executive calls back within one business day.

Call 978-532-1414

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